TMD Friction reduces CO2 emissions by 46pc
TMD Friction has published its latest ESG Report summarising its environmental, social and governance progress for 2024.
In the report, the manufacturer reveals it has achieved a 46 per cent reduction in tonnes of CO2 for Scopes 1 and 2 relative to its 2021 baseline. It says this has been achieved through various initiatives across the manufacturer’s operations, from greener energy and more efficient processes to better waste management and product development.
The global braking manufacturer has also surpassed its ambitious 2040 target for removing volatile organic compounds (VOCs) from its products, achieving a 31 per cent reduction in 2024, significantly exceeding its goal of 20 per cent reduction by 2040. This has been achieved in part by investing in new technologies and developing a VOC-free adhesive.
With a starting base from 2021, TMD Friction’s Sustainability Roadmap 2040 sets clear environmental goals to reduce emissions across Scope 1, 2 and 3, focusing on a robust strategy for the short, medium and long-term.
Lynn Edwards, vice president of HSE and sustainability at TMD Friction, said: “As a global leader in brake friction manufacturing, we are committed to driving change and pioneering a more sustainable brake industry. Every day we work towards making these smaller improvements to achieve our bigger goals, but it’s only by seeing it all together in our yearly ESG Report that we can truly appreciate how far we have come.”
Increasing green energy
In 2024, TMD Friction utilised 52 per cent green energy from its suppliers, edging closer to its goal of accessing 100 per cent renewable energy by 2030. The manufacturer was also able to reduce energy usage by three per cent through initiatives such as upgrading or replacing older equipment, improvements to compressed air leakage management, and optimisation of heat recovery at the regenerative thermal oxidiser (RTO).
The investment in specialised energy management software has enabled TMD Friction to analyse energy consumption data online and achieve transparency in the breakdown of energy costs according to their source.
People, packaging and purpose
TMD Friction encourages employees to be part of its sustainability journey, actively encouraging them to identify, propose and lead initiatives that create a positive impact via its Kaizen Programme. In 2024, there were 162 global projects led by employees, nine of which were sustainability focused. The nine projects delivered combined savings of more than €631,000 across its operations.
One key Kaizen project focused on making the company’s packaging more sustainable. The objective was to find alternatives that reduced environmental impact but maintained functionality. Various options were considered but the clear winner was a honeycomb structure made entirely from recycled paper. During testing, it performed well in all applications. The new innovation will replace 19 different types of foam, marking a crucial milestone in TMD Friction’s sustainable packaging improvements.
David Baines, CEO and president of TMD Friction, commented: “We couldn’t achieve such ambitious goals without the commitment and passion from our employees. Through initiatives like our Kaizen Programme, they are making a real difference to our operations, proving that meaningful change happens when everyone is empowered to contribute to our sustainability journey.”
Improving waste management
TMD Friction has big targets to reduce landfill waste by 20 per cent in 2025, 50 per cent in 2030 and finally by 70 per cent in 2040. By employing its 5Rs strategy (refuse, reduce, reuse, repurpose and recycle), it is enabling targets to be met. In 2024, TMD Friction increased onsite recycling by 14 per cent.
Individual regions also implement their own locally focused sustainability initiatives to improve operations. TMD Mexico, for example, donates its waste wood to a local company specialising in designing and crafting furniture from reclaimed wood. At the Mexico facility in 2024, 16 tonnes of wood was recycled into sustainable furniture, preventing its final disposal in landfill.
2025: A pivotal year
Following a successful 2024, 2025 is a target year for TMD Friction as part of its Sustainability Roadmap 2040. In 2022, specific improvement goals using 2021 as the baseline were set. The targets are ambitious but achievable. In 2025, TMD Friction says it will be working on exploring further renewable energy sources, eliminating critical substances, and increasing the use of recyclable packaging.
Click here to download the full ESG Report.